Lean Six Sigma
Envision an environment where waste is reduced, customer expectations are surpassed, and company processes are optimized—this is the domain of Lean Six Sigma. Lean Six Sigma is an approach to process optimization that combines the best elements of Lean and Six Sigma methodologies. The goal of the lean process, which is founded on the idea of continuous improvement, is to maximize customer value while removing waste. Conversely, Six Sigma is a data-driven methodology that employs statistical analysis and problem-solving strategies to reduce variance and flaws in operations. Lean Six Sigma, when combined, has completely changed how businesses function and thrive. It is applicable to any sector or type of business operation. The core ideas of Lean Six Sigma will be covered in our course, along with practical examples of how to implement them in corporate operations to cut waste and produce quantifiable outcomes. The DMAIC and DMADV problem-solving techniques will be explained to participants, along with how to apply Kaizen and Value Stream Mapping—two popular Lean Six Sigma ideas and tools—to support process improvements. Organizations can attain operational excellence and efficiently streamline their process by utilizing Lean Six Sigma.
INR 199 / USD 10
- 2 weeks
- 7–10 hours per week
Module 1
- Introduction to Lean Six Sigma
- What is Six Sigma?
- What is Lean?
- The History
- Elements of Lean Six Sigma
- Who Needs Lean Six Sigma?
- Knowledge Check
Module 2
- Lead Six Sigma Principles
- Focus on the Customer
- Find the Root Cause
- Eliminate Waste to Create Flow
- Communicate With the Team
- Flexible and Responsive Environment
- Knowledge Check
Module 3
- The Phases of Six Sigma (DMAIC)
- Define
- Measure
- Analyze
- Improve
- Control
- Knowledge Check
Module 4
- The Phases of Six Sigma (DMADV)
- Define
- Measure
- Analyze
- Design
- Verify
- Knowledge Check
Module 5
- Waste Management
- Muda, Muri, Mura
- The 8 Wastes of Lean
- Value-Added vs. Non-Value-Added
- The 5 Laws
- The Cost of Waste
- Knowledge Check
Module 6
- The Principles of Lean Manufacturing
- Value
- Value Stream
- Flow
- Pull
- Perfection
- Knowledge Check
Module 7
- Project Selection and Management
- Selecting and Scoping Projects
- Project Management
- Kaizen
- Change Management
- Leadership Skills
- Knowledge Check
Module 8
- Lean Six Sigma Techniques
- Brainstorming
- The 5S System
- Benchmarking
- Poka-Yoke
- Gemba Walk
- Knowledge Check
Module 9
- Tools to Drive Change
- Value Stream Mapping
- Pareto Chart
- Cause-and-Effect Analysis
- The 5 Whys
- Histogram
- Knowledge Check
Module 10
- Business Advantages
- Error Reduction
- Increased Revenue
- Reduced Costs
- Customer Loyalty
- Employee and Team Development
- Knowledge Check
Assessment
- Post-Test